Thermal Performance

Energy Loss & ROI Calculator

Estimate annual energy loss, cost savings, space savings, and avoided emissions when insulating your facility’s process equipment with Pyrogel^® or Cryogel^® instead of traditional insulation.

Units

Your operating conditions

Aspen aerogel product

Compared against

Surface / process temperature °C

Ambient temperature °C

Insulated surface area m²

Insulation thickness mm

Operating hours per year h/yr

Delivered energy price $/kWh

Aerogel conductivity W/m·K

Baseline conductivity W/m·K

System efficiency %

Emissions factor kg CO₂/kWh

Aerogel added installed cost $/m²

Estimated annual cost savings

vs. your current insulation

Energy saved per year

CO₂ emissions avoided

tonnes per year

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Simple payback

Thinner for equal performance

Annual heat loss — side by side

At equal thickness, lower conductivity means less energy escapes.

Baselinetraditional insulation

Pyrogel^®Aspen aerogel

Talk to an engineer See real-world case studies

See documented projects where Aspen aerogel delivered measurable savings.

Estimates are for preliminary screening and are estimates only. Actual performance depends on geometry, jacketing, wind, moisture, mean temperature, and installation. Contact Aspen Aerogels for an in-depth project-specific analysis by our expert Technical Services team.