Case Study · No. 030 · Pyrogel® XTE
Pyrogel® XTE
Mining
Chile

Open-pit copper mine in the Atacama region of Chile.

Schedule assurance with superior logistics advantages.

At a 3,000 m-altitude open-pit copper mine in the Andes, fire-suppression water lines needed new insulation before winter — and the only viable delivery route was helicopter. Pyrogel® XTE was thin and light enough to ship in time.

>$10k
saved on logistics by replacing cal-sil with Pyrogel®

Copper mine · ~3,000 m altitude, fire-suppression piping

Copper mine · ~3,000 m altitude, fire-suppression piping

Product
Pyrogel® XTE
Industry
Mining
Application
Fire-suppression water lines at a copper mine
Location
Atacama region, Chile (~3,000 m altitude)

01 · The Challenge

Re-insulate fire-suppression piping at altitude — by helicopter.

Pre-winter inspection found incumbent cal-sil deteriorating; freezing in fire-suppression lines would be catastrophic if left unfixed.

  • 3,000 m altitude, remote location. World’s largest open-pit copper mine in the Andes near Antofagasta.
  • Fire-suppression water lines deteriorating. Freezing in these lines during an emergency could be catastrophic.
  • Cal-sil not available in all pipe sizes. And only delivery option was high-cost air freight.

02 · The Solution

Pyrogel® XTE — thin enough to fit, light enough to fly in.

Pyrogel® XTE’s compact format made helicopter delivery viable; performance held in the freeze-protection envelope.

  • Thin and versatile format. Single-product solution across all pipe sizes.
  • Lightweight enough for helicopter delivery. Material moved to the mine via helicopter in winter prep window.
  • Faster installation. Reduced downtime, earlier restart of operations.
  • No unapproved-material workaround needed. Site avoided temporary fix with non-approved local mineral wool.

03 · The Outcome

Logistics, schedule, and safety — all three solved.

Pyrogel® XTE’s combination of thin profile, light weight, and broad pipe-size coverage solved a logistics problem that traditional insulation could not — protecting fire-suppression infrastructure at altitude before winter set in.

>$10k
Logistics savings
From compact format reducing air freight.
~3,000m
Altitude
World’s largest open-pit copper mine.
All
Pipe sizes covered
Single material across the full piping scope.

Insulating remote, high-altitude assets?

Pyrogel®’s light, thin format makes helicopter and air freight viable — Aspen can stage to your site.