Case Study · No. 008 · Cryogel® Z
Cryogel® Z
Petrochemical
USA

Ethylene recovery unit on the US Gulf Coast.

Improved process throughput driving increased recovery.

Cryogel® Z replaced degraded cellular glass on an ethylene recovery splitter tower — reaching the target operating temperature and contributing a 3-point gain in ethylene recovery.

+$560k/yr
in recovered revenue from improved ethylene yield

Splitter tower · ethylene recovery service

Splitter tower · ethylene recovery service

Product
Cryogel® Z
Industry
Petrochemical
Application
Ethylene recovery unit · splitter tower
Location
Gulf Coast, USA

01 · The Challenge

Cellular glass had degraded and the unit could not reach its target temperature.

The unit was struggling to sustain its operating target; heat gain was eroding ethylene recovery.

  • Degraded cellular glass on the splitter tower. Two prior turnarounds had installed cellular glass; both had degraded.
  • Heat gain at sections of the unit. Insulation gaps created hot spots and process instability.
  • Struggling to sustain target temperature. Recovery yields were below design.

02 · The Solution

Replace cellular glass with Cryogel® Z and recover yield.

The blanket’s superior thermal performance let the unit reach its target operating temperature reliably for the first time.

  • Selected for superior thermal performance. Cryogel® Z meaningfully lower k-value than cellular glass.
  • Achieved target temperature. Unit ran reliably at the design point post-installation.
  • 3-point gain in ethylene recovery. Translated directly into incremental revenue.
  • Payback under 11 months. Premium over cellular glass recovered through yield improvement.

03 · The Outcome

$560k per year in incremental revenue.

The three-percentage-point improvement in ethylene recovery turned into $560k per year of incremental revenue at this unit — paying back the insulation investment in under eleven months.

+3pts
Ethylene recovery
Percentage-point gain on the splitter unit.
+$560k/yr
Revenue uplift
From improved recovery on the unit.
<11mo
Payback
Investment recovered in under a year.

Splitter struggling to hit target temperature?

Aspen can review your unit’s thermal envelope and quantify the recovery uplift available with Cryogel® Z.