Case Study · No. 026 · Pyrogel® XTE
Pyrogel® XTE
Refining
USA

Refinery sitewide reinsulation in Arkansas, USA.

Schedule assurance with superior asset protection.

Heavy rainfall during a 45-day turnaround would normally hold an insulation phase back. Instead, Pyrogel® XTE allowed the operator to restart the unit before jacketing was even completed — finishing the insulation phase 8 days ahead of schedule.

8days
ahead of the TAR insulation schedule, despite heavy rain

Sitewide hot-service piping · TAR re-insulation

Sitewide hot-service piping · TAR re-insulation

Product
Pyrogel® XTE
Industry
Refining
Application
Sitewide hot-service piping · 45-day TAR
Location
Arkansas, USA

01 · The Challenge

Degraded mineral wool and cal-sil during a 45-day TAR — with heavy rain.

Hot-service piping was being re-insulated on tight TAR schedule. Weather threatened the jacket-and-finish phase.

  • Degraded MW and cal-sil to replace. Across a range of pipe sizes and select equipment.
  • Heavy rainfall during TAR. Would normally pause jacketing operations.
  • 45-day TAR window. No headroom for weather delays.

02 · The Solution

Pyrogel® XTE allows restart before jacketing is complete.

Pyrogel®’s hydrophobicity means the insulation performs even before the jacket is on — letting the unit restart and finish-out work continue in parallel.

  • Superior thermal protection and CUI defense. Across a range of pipe sizes and equipment.
  • Restart before jacketing complete. Pyrogel® performs un-jacketed — finishing happens in parallel with operation.
  • First Pyrogel® use at this refinery. TAR was the operator’s introduction to the product.
  • Added to plant specification. Pyrogel® XTE rolled forward into upcoming Tier-3 project.

03 · The Outcome

Restart ahead of jacket-out — TAR closed 8 days early.

Pyrogel® XTE’s ability to perform un-jacketed let the site decouple restart from finish-out — and the TAR closed eight days ahead of schedule. Pyrogel XTE was added to the plant spec for the next major project.

8days
Ahead of TAR
Insulation phase closed early despite weather.
45days
TAR window
With no weather-related extensions needed.
Spec
Added to plant
Pyrogel® XTE rolled forward into upcoming projects.

Worried about weather killing your TAR?

Pyrogel® XTE performs un-jacketed — Aspen can sequence your scope for weather independence.